Precision Metal Stamping & Pressing Solutions

Metal Stamping & Press Forming for Complex Components

Sunstar Americas provides access to advanced metal stamping and press-forming capabilities for OEM components where volume, durability and precision matter. Leveraging technology, tooling expertise and high‐tonnage equipment, we support the production of press-formed plates, blanks and structural components that meet demanding load, fatigue and tolerance requirements.

Stamping & Press-Forming Technology

Metal stamping remains a core method for high-volume production of parts with consistent geometry and cost efficiency. Sunstar’s global press-working facilities include blanking, punching, stamping and thick-plate forming operations capable of handling mild steel, stainless steel and aluminum materials.

Key capabilities:

  • High-tonnage presses up to 2,000 tons for thick-plate blanking and forming.
  • Tooling and die sets designed for high repeatability, minimum scrap and consistent part quality.
  • Integration of blanking and stamping with downstream machining, cold-forming or finishing to deliver near-net shapes.

Materials, Thickness & Volume Range

Sunstar’s press-working processes support:

  • Carbon steel, stainless steel and aluminum sheet and plate materials.
  • Plate thicknesses up to 13 mm for blanking and forming operations.
  • High-volume production runs where cost-efficiency and cycle time are critical.

Typical Applications & Use Cases

Metal stamping and press forming are particularly suited for:

  • Brake discs, backing plates and other friction/structural components – where stamping with finishing yields cost-effective volumes.
  • Structural powertrain or drivetrain components – where thick-plate stamping, blanking, or pressing offer strength, repeatability and cost advantages.
  • High-volume components in motorcycles, powersports, automotive and industrial drive systems – leveraging Sunstar’s heritage in drive components.

Tooling & Engineering Support

Effective stamping depends on precise tooling, die-design and process controls. Sunstar’s global network provides:

  • Tool and die design optimized for blanking + stamping transitions, minimizing secondary operations.
  • Engineering support to evaluate press-capability, material selection, thickness and finishing requirements.
  • A consistent quality system that supports high-volume manufacturing and throughput stability.

Why Choose Stamping Via Sunstar Americas?

  • Access to global Sunstar metal-forming experience combined with regional support across the Americas.
  • Engineering-driven stamping solutions designed for high volumes, cost-effectiveness and reliable supply.
  • Capability to handle thick-plate blanking/pressing as well as thinner gauge stamping, giving flexibility for a broad component set.
  • A partner aware of OEM standards, high precision requirements and the demands of mobility, powertrain and braking applications.

Integrated Metalworking Support for Development & Production

Stamping solutions offered through Sunstar Americas are reinforced by a broader metalworking ecosystem that includes blanking, forming, machining, finishing, and prototype support. This integrated approach helps customers move from concept to production with fewer external dependencies and stronger control over dimensional consistency. Engineering teams can evaluate material selection, manufacturability, tolerance stack-ups, and the transition from trial parts to volume supply—reducing risk and improving part stability throughout the program lifecycle.

Partner With Sunstar Engineering Americas

Sunstar Engineering has long supported leading two-wheel and four-wheel manufacturers with high-quality metal components designed for durability, precision, and long-term reliability. Our experience across press forming, blanking, and drive-system components reflects a global commitment to engineering excellence and manufacturing performance.

For customers in North, Central, and South America, Sunstar Engineering Americas serves as the regional contact point for stamped and press-formed metal component programs.

To discuss stamped brake plates, structural components, powertrain elements, or other precision-formed metal parts for your next project, please contact Sunstar Engineering Americas to connect with our engineering and commercial team.

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